INFRASTRUCTURE

At Aayushi Pharmaceuticals, Quality and Care are the 2 virtual ingredients added to every formulation as Pharmaceutical Manufacturing involves much more than producing the product in the desired quantities.

  • We specialize in manufacturing liquid oral solutions, syrups, suspensions and emulsions.
  • Flexibility to manufacture in variable batch sizes ranging from small to large quantities.
  • cGMP guidelines are followed for development, testing, manufacturing and packaging.
  • QMS (Quality Management System) being the core of our operations we ardently follow PDCA (Plan–Do–Check–Act) to ensure continuous improvement.

PLANT AND FACILITY

  • We are the industry leading CMO provider having highest manufacturing capacity across Gujarat.
  • 3 State-Of-The-Art manufacturing lines for Allopathic / Ayurvedic Liquid Orals with sophisticated automatic machines spread over 26,000+ sq. ft of built-up area.
  • WHO cGMP and ISO 9001:2015 certified facility.
  • Epoxy flooring at all primary areas.
  • Separate dispensing for solid and liquid materials.
  • Dedicated RM, PM and FG storage facility covering more than 7,000 sq. feet.
  • Separate entry for Man and Material.
  • All Manufacturing, Processing, Dispensing, Sampling and Microbiological Testing areas are supplied with dedicated Centrally Air-                    Conditioned Plenum Double Skin 0.3µ HEPA filters Air Handling Units with an area of Class 1 LAC (Grade-D).
  • Water Regeneration System – Pre-treatment for potable water through Double RO and DM Plant and circulating loop system through user pendants.
  • Effluent Treatment Plant installed at site for Effluent Monitoring along with other relevant utilities like Steam Boiler, Air Compressor and DG Set.

Quality Control

  • Quality Control department is equipped with the latest sophisticated LAB equipments like – HPLC, UV Spectrophotometer, Auto Potentiometer/KF Titrator, etc.
  • Quality Control departments staffed with technically qualified personnel.
  • In-House testing is done for all RM and PM.

Capacity

  • 1,20,000 bottles per day per shift in Pet and Glass bottles ranging from 10 ml to 500 ml.

Expansion

We are expanding our present manufacturing unit by adding a new production line, as well as bigger storage area to match with the increased production capacity. This expansion will include the installation of a new Liquid Oral manufacturing line together with fully automatic Bottle Washing, Filling, Capping & Sealing, Labelling Machine and Secondary Packing Line.

 

This will increase our existing capacity to 2,00,000 bottles per day per shift.

 

Team Aayushi applies extensive expertise in pharmaceutical manufacturing to assure timely production according to client specifications resulting in high quality products.